MIXING AND BLENDING APPLICATIONS IN THE CHEMICAL PROCESSING INDUSTRY
Featured Articles Include:
- Recommended Blending Equipment For Feeds And Fertilizers
- Dual-Shaft Mixers For Efficient Powder Dispersion And Temperature Control
- Recommended Blending Equipment For Powdered Detergents
- Guard Against Product Migration In Your Ribbon Blender
- Benefits Of Batch Ultra-High Shear Mixing And Homogenization In The Chemical Industry
Ross serves the requirements of the Chemical Process Industries, in virtually every industrialized country around the world. We have the experience and production capacity that no other manufacturer of specialty mixing and blending equipment can match. In the USA alone, we operate five plants, an analytical laboratory and a vigorous R&D program. Overseas, Ross equipment is being built in our own factories in China and India, and manufactured under license in other counties. Typical applications include mixing, blending, particle size reduction, emulsification, homogenization, powder induction, vacuum processing and more.
Specifications that define a mixer built for a chemical industry application reflect a combination of industry standards, and the mixing functions needed for that particular application. A sub-micron emulsion, for example, requires high-shear agitation, vacuum and usually a heat-transfer system. The size of the mixer is determined by the throughput required. To guard against batch-to-batch contamination, CIP and SIP capabilities are available, along with such devices as air-purged seals and custom designed discharge valves. To ensure a high degree of repeatability and to document the production of every batch, we often add a control system with data-logging capability.
The close connection between specific performance requirements and equipment features is the logical starting point for equipment design. But today, the challenge of specifying and designing a high-performance mixer is more than a two-dimensional process. We regularly address performance needs that are much broader than one particular mixing application. In fact, we often custom design equipment to meet production needs that have not yet been imagined.
CONNECT WITH CHARLES ROSS & SON COMPANY
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710 Old Willets Path Phone: 631-234-0500 |
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FEATURED PRODUCTS
High Shear Mixers equipped with the Solids/Liquid Injection Manifold (SLIM) Technology deliver powders in an efficient manner for quick wet-out and complete dispersion into low-viscosity liquids.
ROSS, a 180-year-old manufacturer of industrial mixing equipment, has grown into one of North America's most well equipped and respected custom fabricators of storage tanks, pressure vessels and reactors. The pictured US-made 3000-gallon custom-fabricated manufacturing vessels are built and stamped according to ASME Section VIII Div 1, constructed from type 304L stainless steel, and designed for full vacuum up to 200 psi internal pressure at 200 degrees F.
In the wake of the COVID-19 pandemic, ensuring consistent processing and speedy manufacturing of essential materials like hand sanitizers and cleaning products has been critical. ROSS Mixers offers High Speed Dispersers and High Shear Mixers capable of handling the necessary mixing and dispersion procsses required for these applications.
The ROSS Model HSM-405SC-25 is an inline high shear rotor/stator mixing system incorporating SLIM (Solids/Liquid Injection Manifold) Technology. Unlike conventional eductors, the unique SLIM rotor/stator generates a powerful vacuum without the aid of external pumps and pulls powders directly into the mix chamber, promoting instantaneous wet out under high shear conditions. Mounted on a multipurpose skid with load cells, actuated valves and level switches, the pictured HSM-405SC-25 recirculates into a 400-gallon jacketed tank and is controlled from a 15” industrial PC with Windows.
Ross V-Blenders are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being split and intermixed as the shell rotates. Normal cycle times are typically in the range of 15 minutes, however can be less depending on the difficulty of blending.
Ross Double Cone Blenders design is most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being intermixed as the Double Cone rotates.
Ross is the leading supplier of Ribbon, Tumble and Vertical Blenders for dry powder blending and drying for the process industries. Many products including pharmaceuticals, foods, chemicals, fertilizers, plastics, pigments, and cosmetics are manufactured in Ross dry blending equipment.
Ross is offering a new high-efficiency charging hopper for its line of High Shear Mixers with Solids/Liquid Injection Manifold (SLIM) Technology. The SLIM is a unique rotor/stator device engineered for high-speed powder injection into liquid without the need for eductors or pumps. The improved hopper design ensures a steady rate of feed delivery and prevents “rat holes” or bridging of bulk solids. Typical solids dispersed using the SLIM include fumed silica, CMC, guar gum, carbon black, carrageenan, xanthan gum, talc, alginates, pectin, titanium dioxide, calcium carbonate, starch, clays, alumina, carbomers, sugar, salts, dye powders and other additives or fillers.
Ross SysCon is your single source supply for skid mounted Process Automation. Ross' diverse group engineers and designers has years of experience in multiple different industries ranging from Aerospace to Pharmaceuticals, Pulp and Paper to Automotive, Specialty Chemical to Natural Gas Storage.
V-Blenders designs are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being split and intermixed as the shell rotates.
CONTACT INFORMATION
Charles Ross and Son Company
710 Old Willets Path
Hauppauge, NY 11788
UNITED STATES
Phone: 631-234-0500
Fax: 631-234-0691
Contact: Sales
FEATURED ARTICLES
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![ROSS-April-2023---V-Cone-Tumble-Blender]( "ROSS V Cone Tumble Blenders Ideal For High Accuracy Mixtures")
A proven workhorse used throughout the process industries, the ROSS V Cone Tumble Blender utilizes diffusion mixing to deliver low impact, highly accurate, and repeatable mixing of powders, high-density powdered metals, granules, pellets, and other free-flowing solids.
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![Bucket 5]( "Laboratory High Shear Mixers")
This laboratory high shear mixer consists of a single stage four-blade rotor that turns at high speed within a stationary stator. Learn how the design promote continuous flow, fast mixing, and more.
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![Bucket 4]( "Double Planetary Mixer Overview")
This double planetary mixer includes two blades that rotate on their own axes while simultaneously orbiting the mix vessel on a common axis. Watch to learn more about this mixing technology.
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![Bucket 3]( "Ribbon Blenders For Quality And Long-Term Performance")
Known worldwide for heavy-duty robust construction, high quality materials, and fine craftsmanship, these ribbon blenders meet the toughest standards for quality and long-term performance.
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![Bucket 2]( "Robust And Versatile Multi Shaft Mixers")
Explore robust and versatile multi-shaft mixers used throughout nearly every process industry. These mixers accommodate a range of shear input and viscosities up to several hundred thousand centipoise.
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![Bucket 1]( "Original Equipment Manufacturer")
Discover an original equipment manufacturer (OEM) that has the unique capability to provide standard and custom designed mixers to meet your diverse processing needs.
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![Mixer Feature]( "Post Covid Strategies For More Efficient Mixing Operations")
The most common cause of downtime is the use of incorrect or out-of-date equipment. Explore considerations for improving your processes and increasing productivity.
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![ROSS News Release January 2023 - ROSS Model TRM-2]( "Three Roll Mills Ideal For High Viscosity Dispersions")
OSS Three Roll Mills, used for high viscosity dispersions in many industries, feature true heavy-duty construction, precision workmanship and ANSI 2017-compliant controls package.
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![ROSS - November 2022 - Mixers.com has a new look]( "Leading Mixing And Blending OEM Announces New Look Website To www.mixers.com")
ROSS is pleased to announce the launch of its newly redesigned website. Mixers.com is faster than ever before, easier to navigate and contains more product information.
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![ROSS-News-Release-August-2022---Integrate-safety-and-ergonomics-in-ROSS-Ribbon-Blenders]( "Integrate Safety And Ergonomics In ROSS Ribbon Blenders")
Designed to minimize risk and maximize productivity, ROSS Ribbon Blenders meet OSHA standards with safety shaft guards (no external moving parts) and limit switches that prevent operation of the agitator when any cover or manway is open. In addition, safety grating can be installed on dedicated charge ports or across the entire blender opening for extra protection and to make it easier for operators to dump bags of dry raw material into the blender.
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![ROSS]( "Ultra-High Shear Mixer Ideal For Both Sanitary And Industrial Applications")
The ROSS X-Series Inline Ultra-High Shear Mixer is designed for efficient high-throughput emulsification, dispersion, and homogenization.
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![ROSS VersaMix VM-600 with SLIM (002)]( "Convenient Powder Induction In Large Mixing Tanks")
ROSS VersaMix Multi-Shaft Mixers with Solids/Liquid Injection Manifold (SLIM) Technology enable fast and efficient large-scale powder dispersion into low-viscosity liquids including resins, oils, melted waxes, emulsions, and aqueous solutions.
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![Inline Ultra High Shear Mixer 700 Series]( "Inline Ultra High Shear Mixer 700 Series Designed For Challenging Shear Requirements")
The ROSS Inline Ultra High Shear Mixer 700 Series is designed for challenging shear requirements, a more efficient alternative to colloid mills which generally suffer from low throughput.
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![Granular Pesticide iStock-1302846497]( "Pesticide Production Utilizing Ribbon Blender Technology")
A manufacturer of pest control products was previously batching a granular pesticide for insect larvae in small quantities using a table-top kitchen mixer. As the product line grew, it became necessary to move the process to a large-scale blender. The company visited the Ross Test & Development Center to see if a Ribbon Blender can produce a uniform blend of the granules, liquid component and powder.
