MIXING AND BLENDING APPLICATIONS IN THE CHEMICAL PROCESSING INDUSTRY

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Ross serves the requirements of the Chemical Process Industries, in virtually every industrialized country around the world. We have the experience and production capacity that no other manufacturer of specialty mixing and blending equipment can match. In the USA alone, we operate five plants, an analytical laboratory and a vigorous R&D program. Overseas, Ross equipment is being built in our own factories in China and India, and manufactured under license in other counties. Typical applications include mixing, blending, particle size reduction, emulsification, homogenization, powder induction, vacuum processing and more.

Specifications that define a mixer built for a chemical industry application reflect a combination of industry standards, and the mixing functions needed for that particular application. A sub-micron emulsion, for example, requires high-shear agitation, vacuum and usually a heat-transfer system. The size of the mixer is determined by the throughput required. To guard against batch-to-batch contamination, CIP and SIP capabilities are available, along with such devices as air-purged seals and custom designed discharge valves. To ensure a high degree of repeatability and to document the production of every batch, we often add a control system with data-logging capability.

The close connection between specific performance requirements and equipment features is the logical starting point for equipment design. But today, the challenge of specifying and designing a high-performance mixer is more than a two-dimensional process. We regularly address performance needs that are much broader than one particular mixing application. In fact, we often custom design equipment to meet production needs that have not yet been imagined.

CONNECT WITH CHARLES ROSS & SON COMPANY

710 Old Willets Path
Hauppauge, NY 11788
UNITED STATES

Phone: 631-234-0500
Fax: 631-234-0691
Contact: Chris Ross
http://www.mixers.com

 

 

FEATURED PRODUCTS

ROSS Skid-Mounted High Shear Powder Induction & Mixing System With Recirculation Tank ROSS Skid-Mounted High Shear Powder Induction & Mixing System With Recirculation Tank

The ROSS Model HSM-405SC-25 is an inline high shear rotor/stator mixing system incorporating SLIM (Solids/Liquid Injection Manifold) Technology. Unlike conventional eductors, the unique SLIM rotor/stator generates a powerful vacuum without the aid of external pumps and pulls powders directly into the mix chamber, promoting instantaneous wet out under high shear conditions. Mounted on a multipurpose skid with load cells, actuated valves and level switches, the pictured HSM-405SC-25 recirculates into a 400-gallon jacketed tank and is controlled from a 15” industrial PC with Windows.

Vertical Blenders For Manufacturing Vertical Blenders For Manufacturing

Ross V-Blenders are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being split and intermixed as the shell rotates. Normal cycle times are typically in the range of 15 minutes, however can be less depending on the difficulty of blending.

Double Cone Blender For Manufacturing Double Cone Blender For Manufacturing

Ross Double Cone Blenders design is most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being intermixed as the Double Cone rotates. 

Industrial Dry Blending and Drying Equipment Industrial Dry Blending and Drying Equipment

Ross is the leading supplier of Ribbon, Tumble and Vertical Blenders for dry powder blending and drying for the process industries. Many products including pharmaceuticals, foods, chemicals, fertilizers, plastics, pigments, and cosmetics are manufactured in Ross dry blending equipment.

Powder Injection Mixer with High-Efficiency Charging Hopper Powder Injection Mixer with High-Efficiency Charging Hopper

Ross is offering a new high-efficiency charging hopper for its line of High Shear Mixers with Solids/Liquid Injection Manifold (SLIM) Technology. The SLIM is a unique rotor/stator device engineered for high-speed powder injection into liquid without the need for eductors or pumps. The improved hopper design ensures a steady rate of feed delivery and prevents “rat holes” or bridging of bulk solids. Typical solids dispersed using the SLIM include fumed silica, CMC, guar gum, carbon black, carrageenan, xanthan gum, talc, alginates, pectin, titanium dioxide, calcium carbonate, starch, clays, alumina, carbomers, sugar, salts, dye powders and other additives or fillers.

Cylindrical Ribbon Blenders: Model 42C Cylindrical Ribbon Blenders: Model 42C

The new line of Model 42C Cylindrical Ribbon Blenders are designed to mix dry powders, wet granulations and paste-like materials with densities up to 100 lb/cu.ft. Available in many sizes from 1/2 to 1,000 cu.ft. working capacity, Cylindrical Ribbon Blenders can be built for atmospheric, full vacuum or internal pressure operation. A full range of standard, heavy-duty and sanitary models are offered.

Skid Mounted Process Automation Systems Skid Mounted Process Automation Systems

Ross SysCon is your single source supply for skid mounted Process Automation. Ross' diverse group engineers and designers has years of experience in multiple different industries ranging from Aerospace to Pharmaceuticals, Pulp and Paper to Automotive, Specialty Chemical to Natural Gas Storage.

185 Gallon Stainless Steel Kettles 185 Gallon Stainless Steel Kettles
Pictured are custom 185-gallon melt kettles rated for full vacuum and 250oF. Each hemispherical vessel is jacketed for 15-psi steam.
Custom Process Stainless Steel Tanks Custom Process Stainless Steel Tanks
Charles Ross & Son is one of the best-equipped and most highly respected custom stainless steel tank fabricators in North America. We offer a combination of engineering and manufacturing resources that few fabricators can match.
100 Gallon Sanitary Mixing Vessel 100 Gallon Sanitary Mixing Vessel
Special 100 gallon capacity sanitary mix vessel constructed of type 316 stainless steel. This unit is mounted on a portable cart with a scale. Included is a tilt back air operated propeller agitator, vacuum design, a 100 psi jacket and a sanitary 180 grit finish.
V-Blenders V-Blenders

V-Blenders designs are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being split and intermixed as the shell rotates.

Skid Mounted Static Mixing Systems Skid Mounted Static Mixing Systems

Charles Ross & Son Company, the leader in specialty mixing and dispersion equipment, is now offering complete skid mounted static mixing systems

Double Cone Blenders Double Cone Blenders

Double Cone Blenders are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being intermixed as the Double Cone rotates. Normal cycle times are typically in the range of 10 minutes, however they can be less depending on the difficulty of blending.

Double Cone Blender Double Cone Blender
Double Cone Blenders are most often used for the intimate dry blending of free flowing solids. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Materials being blended are constantly being intermixed as the Double Cone rotates. Normal cycle times are typically in the range of 10 minutes, however they can be less depending on the difficulty of blending. Ross Double Cone Blenders are in stock in 5, 10 and 15 cu.ft. capacity. A full range of sizes from 1/2 to 80 cu. ft working capacity is available. Each is constructed of type 316-stainless steel and is internally polished to a 240 grit sanitary finish. The exterior is polished to an easily cleaned 150-grit finish. All Ross Double Cone Blenders are supplied with Intensifier bars to permit delumping and deagglomeration as needed. Discharge is accomplished through a manually operated Butterfly valve. The valve is positioned 24” from the floor when in the bottom position. All units are provided with appropriate safety railings and appropriately interlocked safety interlocks. Stop-Start and E-Stop Pushbuttons are included with all blenders.
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CONTACT INFORMATION

Charles Ross and Son Company

710 Old Willets Path

Hauppauge, NY 11788

UNITED STATES

Phone: 631-234-0500

Fax: 631-234-0691

Contact: Chris Ross

FEATURED ARTICLES

  • Chemical Industry Mixing Challenges: Considerations For Choosing The Right Equipment
    Chemical Industry Mixing Challenges: Considerations For Choosing The Right Equipment

    Efficiency, consistency, and repeatability are qualities the chemical industry strives for in mixing operations. However, finding the right mixing equipment, and the right mixer manufacturer, can be challenging. This article offers considerations for choosing chemical mixing equipment.

  • Multi-Shaft Mixers Ideal For Gels And Cream
    Multi-Shaft Mixers Ideal For Gels And Cream

    ROSS VersaMix Multi-Shaft Mixers incorporate a proprietary powder induction feature for efficient charging of thickeners to produce high-quality gels, creams and pastes. The VersaMix includes a three-winged anchor and a high speed disperser blade which provide a robust combination of shear and bulk flow at various stages of the mixing cycle.

  • Mixing And Blending Equipment Manufacturer Announces Major Expansion In China
    Mixing And Blending Equipment Manufacturer Announces Major Expansion In China

    ROSS is pleased to announce the completion of a major expansion of its facility in Nantong, China. After more than 20 years of a successful joint venture, Nantong Ross Mixing Equipment Co. Ltd. has pushed ROSS to become the world's largest supplier of ribbon blenders in China.

  • Discharge Systems Ideal For High Viscosity Applications
    Discharge Systems Ideal For High Viscosity Applications

    ROSS builds advanced Discharge Systems with mechanisms to seamlessly fit almost any high-viscosity application.

  • Ross Sanitary Tumble Blenders Ideal For High Value Applications
    Ross Sanitary Tumble Blenders Ideal For High Value Applications

    The ROSS VCB-0.25 Tumble Blender is uniquely suited for specialty blends with extremely minor active components and additives. Ideal for processing high value and delicate applications, the Tumble Blender is often provided in a sanitary all-stainless steel construction and imparts gentle agitation.

  • New Mixer Minimizes Downtime For Manufacturers
    New Mixer Minimizes Downtime For Manufacturers

    The Ross VMC-1000 VersaMix is a 1,000-gallon Triple-Shaft Mixer available on a pivot-design single-post hydraulic lift. 

  • Selecting The Best Pharmaceutical Mixing Equipment For Your Operations
    Selecting The Best Pharmaceutical Mixing Equipment For Your Operations

    Finding the right mixing equipment isn’t as simple as selecting an item from a menu. This article is a guide to considerations when choosing pharmaceutical mixing equipment and vendors for a facility.

  • Planetary Dispersers Ideal For Viscous Manufacturing Applications
    Planetary Dispersers Ideal For Viscous Manufacturing Applications

    Answering the need for high shear in formulations too viscous for conventional dual-shaft mixers, the ROSS PowerMix is a hybrid planetary mixer equipped with the patented High Viscosity “HV” Stirrer Blade providing axial product movement and radial exposure to a High Speed Disperse Blade, which in turn breaks down agglomerates and promotes rapid solids wet-out. Both the stirrer blade and saw-tooth disperser revolve around the batch while rotating on individual axes at independent speeds.

  • Versatile Mixer/Reactor Designed For Temperature-Critical Formulations
    Versatile Mixer/Reactor Designed For Temperature-Critical Formulations

    ROSS, a manufacturer of specialty mixing equipment, introduces a more versatile mixer/reactor especially suited for temperature-critical formulations of medium to high viscosity under stringent vacuum/pressure constraints.

  • ROSS Introduces Triple-Shaft Mixer Design For Hot Melts And Viscous Dispersions
    ROSS Introduces Triple-Shaft Mixer Design For Hot Melts And Viscous Dispersions

    ROSS introduces a special Triple-Shaft design specifically suited for hot melts and viscous dispersions. The latest ROSS Model CDA-800 has a mixing capacity of 500 – 800 gallons and is designed for full vacuum operation (29.5” Hg).

  • Improved Lift And Seal Designs On ROSS Multi-Shaft Mixer
    Improved Lift And Seal Designs On ROSS Multi-Shaft Mixer

    ROSS has unveiled improvements to the dual-post hydraulic lift and seal design of its 1,500-gallon Multi-Shaft Mixer (Model PVM-1500). The new lifting design is a double-acting, fully hydraulic cylinder operating at a much higher pressure, allowing for a smaller cylinder and significantly less oil for operation.

  • Charles Ross & Son Company Names Regional Sales Manager For Mid-Atlantic Region
    Charles Ross & Son Company Names Regional Sales Manager For Mid-Atlantic Region

    Gregg Drames is the newest ROSS Regional Sales Manager covering the Mid-Atlantic Region (DE, MD, Washington DC, Southern NJ and parts of PA). With degrees in Environmental Chemistry and Business Management from Philadelphia University, Gregg brings 9 years of experience in technical sales and business development.

  • Specialized Control Panels Designed For Hazardous Locations
    Specialized Control Panels Designed For Hazardous Locations

    ROSS Systems and Controls (SysCon) offers new specialized control panels for use with high horsepower equipment in hazardous locations. A NEMA 12 main power panel, housing high voltage Variable Frequency Drives and motor protection fusing, is installed in a non-classified area and wired to a NEMA 7/9 operator station.

  • Choose The Right Inline High-Shear Mixer For Your Process
    Choose The Right Inline High-Shear Mixer For Your Process

    This white paper presents some ideas for selecting the right inline high shear mixer for your process based on a company’s collective experience as a mixing equipment provider to process industries.

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