Tri-Feed Sonolator Homogenizer Systems

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•Catalog: Sonolator Homogenizing Catalog

The pilot plant scale multiple-feed Sonolator system takes the idea to the next level by incorporating viable plant scale controls and instrumentation, making the transition to full scale seamless. Such systems include coriolis mass flow meters by E&H, MicroMotion, Foxboro; pressure transmitters and switches; VFD controllers and PLC by Allen Bradley, Siemens, Mitsubishi and others; valves by Tuchenhagen, Jensen.

Such systems are delivered out of the box with touch screen Op Panel and PLC that allow the operator to connect power, enter phase ratios and start processing. Data logging units and recipr management can be included, or use a full Panel PC with hard drive, ethernet, modem and more.

As mentioned, the Multiple-Feed Sonolator approach provides incredible benefits that help our customers meet production goals, streamline processing, save money and time, and produce more with less tank space:

• DI or soft water can be metered separately without consuming tank space, thereby providing critical finished product yields for existing tank space. This often helps customers get an edge, increase plant capacities and bring manufacturing back in-house from outside tollers.
• Being able to remove water from the tank and meter on its own also allows the customer to reduce cycle times as compounding frequency is reduced. Example: if 50% water can be metered, then finished product yield for given tanks is doubled, from say 10,000 gallons to 20,000, for only a single round of compounding.
• Various phases can be metered at various temperatures while still forming a superior emulsion; this means that final temps are lower resulting in tremendous savings via cooling time and energy reductions.
• Breaking out into phases allows the customer to heat only that phase, traditionally an oil/wax type phase, which requires heating. This means that some percentage, usually 50% or more, is not heated to such high temps and a great savings is realized by reduction in heating costs, energy and time.
• Compounding phases is much easier and much faster than compounding a complete batch where order of addition rules and heating/cooling cycles cost time and money.
• Each Multiple-Feed Sonolator system is custom designed to meet your plant needs and requirements. Our long history and experience in system design and engineering means our customers benefit from our knowledge and expertise concerning pumps, valves, motors, drives, PLC and automation hardware, electrical design and implementation, high pressure pipe works, sanitary pipe works and more.

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•Catalog: Sonolator Homogenizing Catalog