Single Stage Shear Pumps The UTL high shear mixer single stage dispersing machine is equipped with a high flow mixing tool that provides moderate shear for general purpose blending and homogenizing processes. The 2P generator can also be used for materials that are shear sensitive, or particles that are too large to process in traditional high shear mixing tools. UTL/ 2P
UTL Single Stage Inline Dispersers The UTL is a single stage dispersing machine used for the production of emulsions and suspensions requiring a coarse to medium particle size with a narrow distribution. A wide variety of rotors-stator combinations (generators) are available for adapting the machine to the applications. The UTL maintains a constant tip speed, no matter what the machine size, ensuring scalability. A wide range of options is available on the motor, base, materials of construction, and more. The ULTRA-TURRAX has high quality surface finishes for easy cleaning, and the machine is self-draining and CIP capable.
Multiple Stage Inline Dispersers The DISPAX REACTOR is a high shear, three stage dispersing machine for the production of micro-emulsions and very fine suspensions. Three rotor-stator combinations (generators) in a series produce a small droplet or particle size, with a very narrow distribution. The generators can be easily interchanged, offering the ultimate in flexibility. The DR line offers the same advantages as the UTL for scalability and sanitary design, and is CIP and SIP capable. DR
DRS SUPER DISPAX-REACTOR Inline It is well known that tip speed and shear rate, is one of the most important factors in achieving the finest micro-emulsions. The SUPER DISPAX REACTOR combines extremely high shear rates with a fine generator geometry to produce the ultimate in high energy dispersing. Due to the high tip speeds, two stages are often all that is needed to achieve the results that are desired. The DRS is designed with the same high quality features as the UTL and the DR, and is especially suited for even the toughest pharmaceutical applications. Tip speeds exceeding 10,000 fpm can be achieved.The DRS can be an alternative to costly high pressure homogenizers.
Colloid Mills The colloid mill MK 2000 is especially designed for the production of colloidal solutions, or extremely fine emulsions and suspensions. The high tip speeds, combined with an extremely small shear gap, produces intense friction on the material being processed. The friction and shear that result is commonly referred to as wet milling. The rotor and stator are cone shaped, and have three stages of increasingly fine serrations, or grooves. The stator can be infinitely adjusted to obtain the desired gap setting between the rotor and stator. The grooves change directions in each stage for increased turbulence. With high quality finishes and materials, the MK tool offers an extremely efficient milling geometry. MK
MKO Cone Mills Another unique IKA Innovation, the cone mill MKO 2000 was designed to extend beyond the capabilities of the colloid mill. Due to it’s innovative design, it is capable of wet milling and grinding, producing even smaller particle sizes than a colloid mill. The milling gap is infinitely adjustable so that exact amount of milling action can be obtained.
Powder/Liquid Mixing When production quantities require a continuous process, the MHD 2000 can get the job done. Solids and liquids are instantaneously mixed and dispersed in one step, maintaining a dust free environment. The MHD accurately combines the solid and liquid, and disperses them into a homogeneous, final product. Tanks and other auxiliary equipment can often be eliminated, saving capital and operating expenses. The MHD has a unique, patented design that doesn't’t require suction to draw in the powders, which essentially eliminates aeration. MHD
Powder/Liquid System Laboratory Scale Powder/Liquid mixing System Continuous production requires continuous feeding. IKA can provide a complete turnkey system, including bulk bag unloaders and other powder or liquid processing equipment. IKA engineers can design a complete system and controls according to your application requirements. Machines can be provided form laboratory to production scale.
Powder incorporation and semi-continuous process Incorporating powders into liquids, without lumps and without dust, is an important part of many processes. The CMS 2000 utilizes a specially designed rotor that creates enormous suction to draw in solids, while it pumps the liquid at the same time. The liquid can then be re-circulated until all powders are incorporated. Even difficult to wet out solids can be incorporated at high flow rates. In some cases, solids concentrations of up to 80% can be achieved! Additional dispersing can be accomplished by continually re-circulating without adding more powder. CMS
CMS Re circulation Powder Liquid Mixing The IKA CMS 2000 provides an extremely high suction capacity that is ideal for wetting out difficult to mix powders. The high shear rotor and stator provide a homogeneous, agglomerate-free product. The high capacities of the CMS can greatly reduce process times. The CMS can be installed in a once-through arrangement, or in a batch (re-circulating) arrangement.
Master Plant The new, pioneer mixing concept of the Master Plant guarantees for highest product quality and extreme shortening of production times The heart of the plant is the dispersing machine DBI 2000/.. directly mounted to the vessel. The machine has a two stage design which, contrary to usual systems, does not force you to make compromises.   Master Plant
System Plants Liquids separated until they are injected into the mixing zone: avoiding coagulation, therefore continuous precipitation reactions are possible. Close liquid feeding of liquids minimizes exposure to staff and environment. Small reactor volume high energy densities small, small cleaning expenditure and negligible risk potential. Available as single machine or as complete plant with piping, valves, dosing customized to application. DPv
Dispersing System Dispersing Systems Complete mixing and dispersing systems are engineered and built according to the application and operation requirements. Systems are available for combining multiple liquid streams, solids addition or injection of gases into liquids. The core of every continuous system is a high performance IKA high shear mixer.
Vertical Kneading In order to reduce transportation cost and provide greater flexibility in processes, IKA provides a complete line of Dilution Plants. Multiple streams can be combined and dispersed in a single pass, and varying dilution levels can be easily accomplished with automatic and precise control. Systems can be customized to the requirements of the application. Vertical Kneader
Labor Pilot Laboratory Mixers IKA offers the most versatile inline mixer for laboratory or pilot plant work. The innovative design can be converted to six different types of mixing devices. A wide variety of mixing tool options add to the flexibility of this truly unique design. Additional accessories allow you to expand the capabilities even further.
IKA Laboratory Reactors Our laboratory reactors are designed and configured for simulating and optimizing chemical reaction processes as well as mixing, dispersing and homogenizing processes on a small scale. Lab Reactors can be customized to fit the applications. Lab Reactor
T50 Basic ULTRA TURRAX T50 Basic High-performance dispersing instrument. • Volume range: 0.25-30 liters • Wide selection of interchangeable dispersing tools • 700 Watts and Integrated control ensure constant speed, even with changes in viscosity
ULTRA TURRAX T25 Basic High-performance dispersing instrument. Applications range from homogenizing waste water samples, dispersing in laboratory reactors, or dispersing tasks under vacuum/pressure and sample preparation in medical diagnostics. T25-T18 Basic
UTC/KD High Shear Batch Mixers - top entry For batch mixing operations, these machines are available in three construction series. All machines distinguish them selves by their simple, sturdy construction. The UTC can be installed a closed container or suspended in a closed container with all stainless steel parts contacting the product.
UTS/KT For batch mixing operations, these machines are available in three construction series. All machines distinguish them selves by their simple, sturdy construction. The UTS can be installed a closed container or suspended in a closed container with all stainless steel parts contacting the product. UTS/KT
UTC/KT High Shear Batch Mixers - top entry For batch mixing operations, these machines are available in three construction series. All machines distinguish them selves by their simple, sturdy construction. The UTC/KTcan be installed a closed container or suspended in a closed container with all stainless steel parts contacting the product.
UTE The high shear ULTRA-TURRAX UTE batch mixer is for bottom or side mounting to vessels. The UTE is used primarily when trying to avoid aeration and vortices, or when the vessel arrangement cannot utilize a top-entering mixer. Standard machines are suitable for vacuum or pressure application up to 230 psig (16 bar), and temperatures from –40 F to 320 F (-40 to 160 C). The machines can be adapted to handle even higher pressures and temperatures upon request. UTE
KD IKA-ROTOTRON Jet Mixer Effective jet flow agitation for low shear high speed mixing. It can be used for high viscosity’s and large volumes from 26 gal. up to about 8000 gal.
SFH 150 Mobil stand with hydraulic hand pump A complete line of stands is available for all IKA batch mixers. Lifting and lowering can be done with either a manual hydraulic pump, or an electro-hydraulic pump for automatic operation. The stands can be floor mounted, wall mounted or mobile. They may also be equipped with a swivel bracket for angle adjustment of the mixer. An optional vessel clamp is also available. Other options are available, including materials of construction and electrical controls. The lifting height of the stand can be specified according to the requirements. Stainless steel versions with high quality surface finishes are available for the food and pharmaceutical industries.